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March 13, 2025 3 min read

Looking for eco-friendly custom embroidered hats? We’ve got you. At Dekni Creations, we’re proud to offer sustainable hats made with recycled polyester thread (rPET)—a greener way to customize your brand’s look without compromising on quality.

Custom embroidered hats and apparel are essential for businesses, brands, and organizations looking to showcase their identity.

However, many don’t realize the environmental impact of embroidery thread waste and the need for sustainable embroidery. 

At Dekni Creations, we are committed to sustainability and have partnered with Madeira to offer 100% recycled embroidery thread—without sacrificing quality, durability, or color vibrancy.

Looking for sustainable custom hats that stand out at corporate events, promotions, or as branded merchandise?

At Dekni Creations, we specialize in crafting custom embroidered hats that not only showcase your brand identity but also align with sustainable values. Whether it’s for corporate giveaways, event swag, or company logo hats, our eco-conscious options ensure you make a lasting impression.

The Environmental Impact of Embroidery Thread Waste

Every year, the textile industry generates massive amounts of waste, and embroidery thread plays a significant role:

11.3 million tons of textile waste ended up in U.S. landfills in 2018.
10-15% of embroidery thread is wasted due to trimming, machine setup, and thread breakage. 

Source: EPA

Source image: EPA

The above chart illustrates the waste of textiles that end up in a landfill which in 2018 was equivalent to 11.3 Million Tons and only 2.5 million tons recycled. 


Polyester and rayon threads—commonly used in embroidery—are non-biodegradable, meaning they remain in the environment for decades. As demand for custom embroidery grows, so does the need for eco-friendly embroidery solutions that are recycled to prevent continued build up.

Dekni Creations + Madeira: Offering Sustainable Embroidery Thread

Why We Use Recycled Embroidery Thread in Our Custom Hats

At Dekni Creations, we are committed to premium custom embroidered hats while reducing our environmental footprint. That’s why we use Madeira’s Polyneon Green embroidery thread to contribute to creating eco-friendly hats, a 100% recycled polyester thread made from repurposed plastic bottles.

Photo by Polina Tankilevitch

Why Choose Polyneon Green for Custom Embroidery? 

 

Photo By: Madeira

Sustainable & Eco-Friendly –

Made entirely from recycled PET plastic bottles.
 

Durable & Vibrant – 

No compromise on color, strength, or longevity.

Ideal for Custom Embroidered Hats & Apparel – Perfect for businesses, brands, and corporate apparel seeking sustainable embroidery options.

By choosing Polyneon Green recycled embroidery thread for custom hats, our customers can reduce waste without compromising quality.

 

Certified for Safety: OEKO-TEX® STANDARD 100

Madeira’s Polyneon embroidery threads, are not only durable and vibrant, but also certified under the OEKO-TEX® STANDARD 100, Product Class I (suitable even for baby items) for our recycled thread hats. This globally recognized certification ensures that the threads are rigorously tested for harmful substances and are safe for both people and the planet.

This means our embroidered hats aren’t just high quality—they’re made with materials that meet some of the strictest safety and environmental standards in the textile industry. The certification covers various Madeira threads including Polyneon, Frosted Matt, Burmilana, Classic, and more.

Learn more about what this certification means at oeko-tex.com.

 

The Future of Eco-Friendly Custom Embroidery for Brands

The Future of Sustainable Custom Embroidery Businesses are increasingly seeking eco-friendly branded apparel, and Dekni Creations is leading the way by integrating sustainable embroidery practices for environmentally friendly headwear

Whether you’re a small business, a large corporation, or a brand looking for custom embroidered hats with a reduced environmental impact, we’ve got you covered. Let’s Create Sustainable Embroidery Together!

From custom logo hats to sustainable branded merchandise, Dekni Creations helps companies and organizations stand out with their presence at company events, promos, and trade shows. Our eco-friendly embroidery solutions ensure that your brand stands out while supporting sustainable practices.

 

Ready to Create Sustainable Custom Hats?

Looking to align your brand with eco-conscious values? Check out our Eco-Friendly Hat Collection, featuring hats and beanies made from organic cotton, hemp, linen, and recycled polyester. It’s the perfect way to showcase your brand while supporting sustainable materials.

Prefer a broader selection? Explore our full range of customizable hats in our Custom Hat Catalog—we’ve got something for every style and budget.

Whether you’re choosing sustainability or going bold with your branding, Dekni Creations is here to bring your vision to life with high-quality custom sustainable embroidery.

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