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Flexfit 6277(T) – Fitted Wooly Combed Hat | Custom Wool-Feel Hats with Your Logo in Bulk
The Flexfit 6277(T) Fitted Wooly Combed Hat combines the look and feel of wool with the comfort and durability of premium synthetic fibers. Crafted from 63% polyester, 34% cotton, and 3% spandex, this athletic-shaped cap features a hard buckram construction, ensuring a structured fit. With a silver undervisor and 8 rows of stitching on the visor, this cap delivers both style and resilience — perfect for custom branding, team gear, or promotional giveaways.
What sets the 6277 apart from the 6477 is the wooly combed texture that gives it a softer, wool-like feel, making it more suitable for a relaxed, fashion-forward look, while the Flexfit 6477 offers a more premium wool blend, providing a sharper, more formal finish. Both hats offer Flexfit technology for a responsive fit, but the 6277(T) provides a more textured aesthetic, whereas the 6477 has a sleeker wool blend appearance.
🧢 Product Features:
• 63% polyester / 34% cotton / 3% spandex blend for a comfortable, stretchable fit
• Athletic shape with hard buckram for a structured look
• Silver undervisor for a modern contrast
• Wool-like feel for a soft and premium touch
• 8 rows of stitching on the visor for durability
• Available in S/M (6 ¾”–7 ¼”) and L/XL (7 ⅛”–7 ⅝”) sizes
Whether you’re looking to outfit your team, create custom retail merchandise, or design high-end branded headwear, the Flexfit 6277(T) offers a unique wooly feel with standout customization options that elevate your logo.
Yes! We offer free mockups with every order.
Begin by customizing your custom hat with your design - upload your logo, and you’ll get a free digital mockup sent via email with unlimited revisions before production.
You can change the logo if needed, and we'll work with you on the placement, sizing, and appearance of the artwork on your chosen hat style until you're satisfied. We won't send your order into production until we have your approval.
You can also request a pre-order mockup or sample before placing an order on this page.
Production times vary based on product and decoration type.
Current production times until your order ships:
• Embroidery (Flat & 3D Puff): 3-4 Weeks
• Leather Patch: 2-3 Weeks
• Embroidered & Woven Patch: 5-7 Weeks
• Printed/Sublimated Patch: 4-5 Weeks
If your order includes multiple decoration types (e.g., embroidered and leather patches), it will ship once all items are complete.
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Shipping Information
Once shipped, orders typically arrive within 2-5 days, depending on your location and carrier. We ship via UPS or USPS.
*For the most current timelines, please click here to view our turnaround times.
If our production schedule permits, we can expedite your order. To request a rush order, please fill out the application on this page: Rush Order Contact Page
We prefer PDF, Adobe Illustrator, or Vector FILES of the finished logo. Please avoid sending photographs or screenshots.
The minimum order quantity is 6 units.
Bulk discounts are available for higher quantities and can be viewed on each product page.
Note: Each set of 6 units can include only one design or logo. If you need two different logos, you’ll need to order a minimum of 6 units per design.
We are located in sunny Southern California in the USA 🌞 🇺🇸 This is where all of your custom hats are decorated and keychains are made.
Our patches are both securely adhered and stitched onto your custom hats to ensure durability, preventing them from coming loose over time and guaranteeing a long-lasting product.
We use premium full-grain, vegetable-tanned bridle leather, which is completely free from heavy metals and harsh chemicals.
Unlike conventional leather used in about 90% of the fashion industry, (including the majority of other custom headwear and leather keychain providers), which is tanned using chromium, a heavy metal known for its toxic environmental, human and aquatic health impact, our vegetable-tanning process is a safer, more sustainable alternative. This method not only enhances durability and richness over time but also significantly reduces harm to both people and the planet.
You can learn more about the benefits of vegetable-tanned leather on our blog here.
Built to last. Designed to impress. Crafted for your brand.
Eco-Friendly Premium Embroidery with 100% Recycled Thread
Our vibrant, high-performance embroidery uses Madeira® Polyneon thread, made from 100% recycled polyester for a more sustainable choice. Certified OEKO-TEX® STANDARD 100 for safety, it’s not only eco-conscious but also incredibly durable, designed to withstand wear, weather, and time.
Whether it’s direct embroidery or patch stitching, your design stays bold, bright, and beautiful—embroidered right here in the USA.
Full Grain Vegetable-Tanned Leather Patches – Non-Toxic & USA Made
We only use top-tier, full grain leather sourced from mature USA steer and tanned naturally using vegetable tannins—not the harsh chemicals and heavy metals (like chromium) used in 90% of fashion leather.
Each patch is hand-polished and laser-engraved in the USA for ultra-crisp detail and a premium finished look. Our patches are biodegradable, incredibly durable, and crafted to last. This is the gold standard for sustainable, long-lasting leather branding.
Securely Sewn Patches for Long-Lasting Durability
Unlike many custom hat companies that rely on adhesive alone, we take it a step further. Each patch is carefully sewn by a skilled technician after being adhered, ensuring it stays firmly in place.
This added craftsmanship means your patches won’t lift, peel, or fall off—even with heavy wear. Proudly stitched in the USA for quality you can count on.
The hats looked great, but 12 of the 24 where small instead of large. They quickly resent me 12 more large. Very professional and good customer service!!
The hats looked great, but 12 of the 24 where small instead of large. They quickly resent me 12 more large. Very professional and good customer service!!
