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Flexfit 6477 – Wool Blend Fitted Cap | Custom Fitted Hats with Your Logo in Bulk
The Flexfit 6477 Wool Blend Fitted Cap is designed for those who demand both style and performance. Made from a premium 83% acrylic, 15% wool, and 2% spandex blend (with 98% acrylic for the white color option), this athletic-shaped cap offers a snug, fitted feel thanks to Flexfit technology. The hard buckram construction ensures durability, while the silver undervisor adds a modern touch. With 8 rows of stitching on the visor, this cap is made to last.
Ideal for team uniforms, retail merch, and custom branding, the Flexfit 6477 offers a sleek and professional look, making it perfect for embroidered logos, patches, or screen printing.
🧢 Product Features:
• 83% acrylic / 15% wool / 2% spandex blend (98% acrylic for white color)
• Athletic shape with hard buckram for a structured look
• Silver undervisor for a contemporary finish
• 8 rows of stitching on the visor for extra durability
• Stretchable Flexfit technology for a responsive fit
• Available in S/M (6 ¾”–7 ¼”) and L/XL (7 ⅛”–7 ⅝”) sizes
Whether you’re outfitting a sports team, creating high-end retail merch, or launching custom hats for a fashion line, the Flexfit 6477 provides a professional, premium option for your branding needs.
Yes! We offer free mockups with every order.
Begin by customizing your custom hat with your design - upload your logo, and you’ll get a free digital mockup sent via email with unlimited revisions before production.
You can change the logo if needed, and we'll work with you on the placement, sizing, and appearance of the artwork on your chosen hat style until you're satisfied. We won't send your order into production until we have your approval.
You can also request a pre-order mockup or sample before placing an order on this page.
Production times vary based on product and decoration type.
Current production times until your order ships:
• Embroidery (Flat & 3D Puff): 3-4 Weeks
• Leather Patch: 2-3 Weeks
• Embroidered & Woven Patch: 5-7 Weeks
• Printed/Sublimated Patch: 4-5 Weeks
If your order includes multiple decoration types (e.g., embroidered and leather patches), it will ship once all items are complete.
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Shipping Information
Once shipped, orders typically arrive within 2-5 days, depending on your location and carrier. We ship via UPS or USPS.
*For the most current timelines, please click here to view our turnaround times.
If our production schedule permits, we can expedite your order. To request a rush order, please fill out the application on this page: Rush Order Contact Page
We prefer PDF, Adobe Illustrator, or Vector FILES of the finished logo. Please avoid sending photographs or screenshots.
The minimum order quantity is 6 units.
Bulk discounts are available for higher quantities and can be viewed on each product page.
Note: Each set of 6 units can include only one design or logo. If you need two different logos, you’ll need to order a minimum of 6 units per design.
We are located in sunny Southern California in the USA 🌞 🇺🇸 This is where all of your custom hats are decorated and keychains are made.
Our patches are both securely adhered and stitched onto your custom hats to ensure durability, preventing them from coming loose over time and guaranteeing a long-lasting product.
We use premium full-grain, vegetable-tanned bridle leather, which is completely free from heavy metals and harsh chemicals.
Unlike conventional leather used in about 90% of the fashion industry, (including the majority of other custom headwear and leather keychain providers), which is tanned using chromium, a heavy metal known for its toxic environmental, human and aquatic health impact, our vegetable-tanning process is a safer, more sustainable alternative. This method not only enhances durability and richness over time but also significantly reduces harm to both people and the planet.
You can learn more about the benefits of vegetable-tanned leather on our blog here.
Built to last. Designed to impress. Crafted for your brand.
Eco-Friendly Premium Embroidery with 100% Recycled Thread
Our vibrant, high-performance embroidery uses Madeira® Polyneon thread, made from 100% recycled polyester for a more sustainable choice. Certified OEKO-TEX® STANDARD 100 for safety, it’s not only eco-conscious but also incredibly durable, designed to withstand wear, weather, and time.
Whether it’s direct embroidery or patch stitching, your design stays bold, bright, and beautiful—embroidered right here in the USA.
Full Grain Vegetable-Tanned Leather Patches – Non-Toxic & USA Made
We only use top-tier, full grain leather sourced from mature USA steer and tanned naturally using vegetable tannins—not the harsh chemicals and heavy metals (like chromium) used in 90% of fashion leather.
Each patch is hand-polished and laser-engraved in the USA for ultra-crisp detail and a premium finished look. Our patches are biodegradable, incredibly durable, and crafted to last. This is the gold standard for sustainable, long-lasting leather branding.
Securely Sewn Patches for Long-Lasting Durability
Unlike many custom hat companies that rely on adhesive alone, we take it a step further. Each patch is carefully sewn by a skilled technician after being adhered, ensuring it stays firmly in place.
This added craftsmanship means your patches won’t lift, peel, or fall off—even with heavy wear. Proudly stitched in the USA for quality you can count on.
Ordering process was nice & simple. Proof arrived next day, revision took one day & my order arrived 16 days after approval. Very happy with the process & the product. The hats are well made & very good quality. I was expecting the imprint to be a little bit darker but I think they still look great!
Great fit, comfortable
My mock up was fast and staff very helpful. My order, after confirming the mockup, was delivered within a few short weeks. I highly recommend Dekni Creations to anyone needing a custom order!!
