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Sportsman SP90 – Extra Thick Chunky Knit Beanie | Custom Winter Beanies in Bulk
The Sportsman SP90 is built for warmth. This chunky knit, 12” beanie is extra thick, making it ideal for cold climates, outdoor crews, winter giveaways, and retail-style merch that needs to stand up to the elements. Made from 100% acrylic, it’s soft, stretchy, and fully customizable with your logo front and center.
Whether cuffed or slouched, the SP90’s heavyweight construction gives it both function and fashionable edge — great for contractors, breweries, nonprofits, or winter events.
❄️ Product Features:
• 100% acrylic
• Extra thick, chunky knit texture
• 12” total knit length
• One Size Fits Most (OSFM)
• Designed for maximum warmth and durability
If you’re customizing heavy-duty winter hats for your team, producing outdoor branded beanies, or offering retail-style cold-weather merch, the SP90 delivers unbeatable insulation and logo-ready style.
Yes! We offer free mockups with every order.
Begin by customizing your custom hat with your design - upload your logo, and you’ll get a free digital mockup sent via email with unlimited revisions before production.
You can change the logo if needed, and we'll work with you on the placement, sizing, and appearance of the artwork on your chosen hat style until you're satisfied. We won't send your order into production until we have your approval.
You can also request a pre-order mockup or sample before placing an order on this page.
Production times vary based on product and decoration type.
Current production times until your order ships:
• Embroidery (Flat & 3D Puff): 3-4 Weeks
• Leather Patch: 2-3 Weeks
• Embroidered & Woven Patch: 5-7 Weeks
• Printed/Sublimated Patch: 4-5 Weeks
If your order includes multiple decoration types (e.g., embroidered and leather patches), it will ship once all items are complete.
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Shipping Information
Once shipped, orders typically arrive within 2-5 days, depending on your location and carrier. We ship via UPS or USPS.
*For the most current timelines, please click here to view our turnaround times.
If our production schedule permits, we can expedite your order. To request a rush order, please fill out the application on this page: Rush Order Contact Page
We prefer PDF, Adobe Illustrator, or Vector FILES of the finished logo. Please avoid sending photographs or screenshots.
The minimum order quantity is 6 units.
Bulk discounts are available for higher quantities and can be viewed on each product page.
Note: Each set of 6 units can include only one design or logo. If you need two different logos, you’ll need to order a minimum of 6 units per design.
We are located in sunny Southern California in the USA 🌞 🇺🇸 This is where all of your custom hats are decorated and keychains are made.
Built to last. Designed to impress. Crafted for your brand.
Eco-Friendly Premium Embroidery with 100% Recycled Thread
Our vibrant, high-performance embroidery uses Madeira® Polyneon thread, made from 100% recycled polyester for a more sustainable choice. Certified OEKO-TEX® STANDARD 100 for safety, it’s not only eco-conscious but also incredibly durable, designed to withstand wear, weather, and time.
Whether it’s direct embroidery or patch stitching, your design stays bold, bright, and beautiful—embroidered right here in the USA.
Full Grain Vegetable-Tanned Leather Patches – Non-Toxic & USA Made
We only use top-tier, full grain leather sourced from mature USA steer and tanned naturally using vegetable tannins—not the harsh chemicals and heavy metals (like chromium) used in 90% of fashion leather.
Each patch is hand-polished and laser-engraved in the USA for ultra-crisp detail and a premium finished look. Our patches are biodegradable, incredibly durable, and crafted to last. This is the gold standard for sustainable, long-lasting leather branding.
Securely Sewn Patches for Long-Lasting Durability
Unlike many custom hat companies that rely on adhesive alone, we take it a step further. Each patch is carefully sewn by a skilled technician after being adhered, ensuring it stays firmly in place.
This added craftsmanship means your patches won’t lift, peel, or fall off—even with heavy wear. Proudly stitched in the USA for quality you can count on.
These hats were the quality I expected. We hold a very high standard in our business and wanted to avoid anything that looked, or felt, cheap. Our business in located in a Ski Resort Town and we need hats people actually wear when it’s cold outside. These hats feel like someone knitted them personally and they are a taller type of hat which is the newer/younger style- perfect!
Though they were al little chunkier than I thought, the quality was incredible and all my customers loved them! A great, warm winter hat for the beanie collections. Having a model wearing the hats could be helpful to tell how thick the knit really is.
Though they were al little chunkier than I thought, the quality was incredible and all my customers loved them! A great, warm winter hat for the beanie collections. Having a model wearing the hats could be helpful to tell how thick the knit really is.
